3D Printing Machine
| 3-D Printer Specification |
| Company |
VOXELJET (Ausburg, Germany) |
| Model |
VX500 |
| Build Box Size |
500 * 400 * 300 (in mm) |
| Volumetric Output |
6 lit. per hour |
| One Cycle Output |
60 lit. |
| Our Capacity |
3000 lit. per hour |
Tool Room
IPCL has its own Tool Room where small prototype tools are produced and large production tools are repaired and maintained Most of the large, multi-cavity wax injection tools/dies are procured from professional tool rooms across India.
Shelling
Parts being supplied:
- Centrally air-conditioned Shell Room with Robotic System for shell manufacturing using Colloidal Silica and Ethyl Silicate slurry systems
- Dewaxing facility by using Steam Autoclaves.
Melting
Melting Shop is equipped with Medium Frequency Induction Melting Furnaces, with a total melting capacity of 1500 tons of Castings per annum.
Melting & Casting
We are equipped with three types of melting facilities:
- Air-melt for regular castings
- Vacuum Melt for special type of castings with unique requirements in exotic super alloys
- Rollover Melting for Castings with thin wall intricate shapes
Air-melt Induction Melting Furnaces:
- Medium frequency Induction Melting Furnaces with crucible size ranging from 50 Kg. to 500 Kg
Materials to Melt:
- Carbon Steels, Stainless Steels, Nickel Base Alloys, Cobalt Base Alloys
Vacuum Melting & Casting Furnace:
| Make |
“CONSARC” |
| Furnace Type |
Twin Chamber |
| Crucible Capacity |
50 kg |
| Mould size |
600 mm (Dia.) |
| Material to Melt |
600 mm (Dia.) |
| Material to Melt |
Nickel Base Alloys, Cobalt Base Alloys and Stainless Steel |
Pit Type Oil Fired Furnace:
- 35 kg crucible for melting Pure Copper and Copper Alloys
Electric Furnace:
- 100 kg charge capacity for melting Aluminum Alloys
Heat Treatment
Parts being supplied:
- Hardening & Tempering
- Case Hardening & Tempering
- Recarburising
- Annealing
- Normalising
- Solutionising & Aging
- Sursulf Surface Hardening
- Induction Hardening
Machining
IPCL has clear access to dedicated ISO-9001 certified machining vendors on subcontract equipped with conventional & CNC Machines & Quality Control facilities.
CNC Machine Shop
With more than 18 in-house CNC-machines (14 VMCs & 4 TCs), IPCL is clearly a specialist in machining parts. Facility supported by CMM equipped Standard Room.
| Internal Machines Details
|
| Type of M/c. |
Make |
X (mm) |
Y (mm) |
Z (mm) |
No. of M/c. |
No. of Axis |
| VMC |
Hass (Super Mili Mini) |
406 |
305 |
254 |
1 |
4 |
| BFW (BMV-45) |
600 |
450 |
500 |
5 |
4 |
| BFW (BMV-60) |
1050 |
600 |
600 |
1 |
4 |
| Jyoti (PX-20 Rapid) |
510 |
510 |
510 |
9 |
3 machines having 4 axis &6 machines having 3 axis |
| Jyoti (PX-1050) |
1050 |
600 |
600 |
1 |
4 |
| Hass (VF4) |
1270 |
508 |
635 |
4 |
4 |
| Hass (VF3-SS) |
1016 |
508 |
635 |
2 |
4 |
| Hass (VF2- 5 Axis) |
762 |
406 |
508 |
2 |
5 |
| Total |
25 |
|
| Turning Center |
Jyoti (DX-150) |
Center Height-75mm |
1 |
|
| Jyoti (DX-200) |
Center Height-100mm |
5 |
|
| Jyoti (DX-250) |
Center Height-125mm |
3 |
|
| Jyoti (DX-350) |
Center Height-175mm |
2 |
|
| Jyoti (DX-500) |
Center Height-250mm |
1 |
|
| Jyoti (AX-300) |
Center Height – 210 mm |
2 |
|
| Jyoti (AX-300) 625 |
Center Height – 210 mm |
2 |
|
| Total |
16 |
|
| Turn Mill Center |
Jyoti (TMC-250), 12-Live Tool Turret |
Maximum Machining Diameter – 470 mm |
2 |
|
| Jyoti AX – 200 |
Maximum Machining Diameter – 330 mm |
2 |
|
| DMG MORI (TMC – NLX 3000/700) |
Maximum Machining Diameter – 430 mm |
1 |
|
| Total |
5 |
|
| Total CNCs |
46 |
|
Value Added Processes
IPCL offers following value added treatments on finished investment castings. Most of these processes are outsourced to selective vendors with proven quality record:
- Electro-plating
- Electro Polishing
- Buffing
- Powder Coating
- Hard Chrome Plating
- Pickling & Passivation (in-house)
- Geomet Coating
Quality Control
| NABL Approved |
NADCAP Approved |
Other in-house |
| Chemical Analysis |
Magnetic Particle |
Leakage Testing |
| Metallurgical microscope |
Fluoroscent Penetrate Testing |
Contour Measuring Machine |
| Micro Vickers Hardness Tester |
|
Digital Radiography facility |
| Mechanical Properties of metals (Tensile, Impact & Hardness) |
|
Co-ordinate Measuring Machines (CMM) |
| Metallographic Test (Coating Thickness, Grain Size, Macro Etching, Microstructure, Case Depth) |
|
Profile projector |
| Millipore Test (Gravimetric) |
|
Magnetic Particle Testing Machine |
| Effective Case Depth (Hardness Traverse Method) |
|
|
| Coating Thickness (Magnetic Method) |
|
|